Large load UAV 200KG hoisting UAV factory direct supply

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Customized solution for 200KG large load transport aircraft

As the application of industrial-grade drones expands to the field of ultra-heavy-duty loads, 200KG-class large-load drones have become a core demand in industries such as energy infrastructure and heavy-duty logistics. Based on the 150KG load-bearing technology, this solution integrates innovative power systems, enhanced structural design and full-process customization services to provide customers with efficient and reliable super-heavy drone solutions.

1. Ultra-powerful power system design

(1) Three-power fusion system

Breaking through the traditional power architecture and adopting Diesel engine + hydrogen fuel cell + supercapacitor Three-power synergy solution. The 12-cylinder turbocharged diesel engine provides continuous and stable power with a maximum power of 800kW ； As the main energy supplement, the hydrogen fuel cell system achieves efficient power generation through proton exchange membrane technology, with an output power of 300kW. ； The supercapacitor is responsible for instantaneous high current output and provides peak power support during takeoff, rapid acceleration and other working conditions. Under a load of 200KG, the system has a cruising range of up to 200 kilometers, which is 25% higher than the traditional gasoline-electric hybrid solution.

(2) Ultra-high power power unit

Single-axis power module configuration:

  • Customized external rotor brushless motor: stator diameter 200mm, rated power 12kW, weight 4kg, power density 3kW/kg, using water cooling + air cooling composite heat dissipation, which can maintain stable operation under continuous heavy load conditions

  • 2-meter-diameter carbon fiber blades: Using bionic airfoil design, combined with an electric pitch mechanism, the pitch adjustment range is 0-25°, and can generate 300kg of lift during takeoff and landing phases.

  • Intelligent vector ESC: Integrated 9-axis sensor, response speed 0.05 seconds, supports multi-motor collaborative control, ensuring six-axis power output synchronization error <5%

2. Heavy-duty reinforced structural design

(1) Bionic honeycomb composite structure

The body frame adopts Titanium alloy honeycomb skeleton + ultra-high modulus carbon fiber skin For the composite structure, through topology optimization algorithms, reinforcements are placed at key load-bearing points. The overall structural strength is increased by 40%, while the weight is only increased by 18%. The mounting system adopts a quick-release modular design, supports ISO standard pallets, lifting fixtures and other interfaces, and can complete load conversion within 10 minutes.

(2) Redundant safety design

  • Power redundancy: 6-axis 12-rotor layout, each axis is equipped with dual motors, dual blades, and dual ESCs. If any two of the four components of a single axis fail, you can still return safely.

  • Energy redundancy: three independent power supply systems support hot switching. When the main power supply fails, the backup power supply can seamlessly take over within 100 milliseconds.

  • Control redundancy: Triple heterogeneous flight control system adopts voting decision-making mechanism to avoid the risk of loss of control caused by single point failure

3. Customized service system

(1) In-depth analysis of needs

  1. Industry scene customization : Provide exclusive functional module development for different industry needs, such as lidar scanning modules for power inspections and explosion-proof protection systems for mining transportation

  1. Load adaptation design : Based on the cargo shape and weight distribution, a special mounting device is designed to ensure center of gravity balance and flight stability.

  1. Environmental adaptability transformation : Supports customization for special environments such as high temperature, high cold, and high altitude, and provides optional solutions such as - 40°C low-temperature battery, plateau oxygenation engine, etc.

(2) Full-cycle technical support

  1. R&D collaboration : Provide full-process technical support from conceptual design, simulation verification to prototype manufacturing, and use digital twin technology to optimize design solutions in real time

  1. training services : Customized operation training courses, including theoretical teaching, simulated flight, troubleshooting, etc., to ensure that operators are proficient in the equipment

  1. After-sales service : Establish a global service network to provide 7×24-hour one-stop services such as remote diagnosis, rapid supply of spare parts, and on-site maintenance.

4. Expansion of typical application scenarios

  1. Cross-sea bridge construction : Lifting prefabricated bridge components and construction equipment, breaking through traditional transportation restrictions and improving offshore operation efficiency

  1. New energy power station operation and maintenance : Transport wind turbine blades, photovoltaic panels and other large equipment to achieve rapid material delivery in complex terrain areas

  1. international emergency rescue : Deliver 200KG of relief supplies at a time, cooperate with satellite communication system, and perform cross-border rescue missions in a non-network environment

  1. Heavy logistics : Build a low-altitude freight network to realize point-to-point transportation of heavy goods in remote areas and reduce logistics costs by more than 40%

This 200KG large-load UAV customized solution, through two-wheel drive of technological innovation and service innovation, provides customers with a full-chain solution from design and development to landing application, helping to open up new areas of super-heavy UAV applications.